In Mould Decoration

IMD or IML (In Mould Labelling) or Film Insert Moulding is a versatile and cost effective method of decorating and manufacturing plastic parts, best described as a method of In Mould Decoration (IMD) or In Mould Labelling (IML). The film is firstly reverse decorated (normally screen printed) then optionally formed, cut and finally back injection moulded. The process is shown below in graphic format.

Printing	Forming	Trimming
Graphics are printed on to film roll to roll or in sheets	Heat, pressure and/or vacumn shapes the film into desired part geometry	Preform applique is precisely trimmed
Insertion	Molding	Finished Part
Applique is manually or robotically inserted into the mold cavity	Compatible resin is injection molded in behind the applique	Class A finished part requires no additional trimming, buffing or top-coating

Key benefits

Design Flexibility

• Unique Graphics
• Selection of High Grade Printable Film Providing abrasion/chemical resistance, anti fog and antimicrobial qualities in a range of standard thicknesses. Please click on pdfs below for a selection of data sheets
• Multiple models with one mould tool.

Manufacturing Productivity

• Eliminates secondary operations and labour
• Decorate a part for life in one operation
• Eliminate adhesive cost and process

Design benefits

• Abrasion, Chemical & UV Resistance
• Anti Fog Coatings
• Built in hard coated Anti-Microbial protection
• Optically clear performance
• Excellent print receptive coatings
• Inpact resistance and Dimensional Stability
• Flame Retardant up to UL94 V0
• Indoor and outdoor applications

ICL has teamed up with Inject Plastics with dedicated support from Mcdermid Autotype to joint project manage IML/IMD applications for Customers with emphasis on Design, FMEA & Quality Planning.

If you would like to discuss your requirements please contact us by completing this form - Enquiry Form or calling us using the details on our contact page.

Datasheets

Autoflex Autoform
ReflexLT1107
ReflexCENov2008
Autotex PDS
Autotex AM PDS
Autotex EB PDS

We have a variety of products available, listed below are some of the services we offer:

| Membrane Keypads and Switches
| In Mould Decoration
| High Volume Manufacturing Service
| Graphic Overlays
| Laser Cutting
| Labels
| Panel Printing
| Digital Printing
| Polydome Labels
| Display Lenses
| Barcodes and Roll Labels
| Sub Assembly